Driver Safety Checklist
Cab and In-Cab Pre-Trip
With engine off and key on, fan the brake pedal until pressure drops. The low-air warning (light and buzzer) must activate by 60 psi. Continue fanning until the spring brakes pop out between 20 and 45 psi. Failure of either point is an out-of-service condition under CVSA criteria.
Glove-box accident packet should include witness cards, post-accident drug-test info card with collection-site directions, dashcam SD-card retrieval instructions, and the carrier's emergency dispatch number. Replace any missing items before departure.
Tractor Walk-Around
Steer tires require minimum 4/32" tread depth across all major grooves; drives and trailer require 2/32". Check for cuts, bulges, sidewall separation, and exposed cord. Verify cold pressure against the carrier spec (typically 105-110 psi steers).
With brakes released, measure pushrod travel on each chamber. Anything beyond the readjustment limit for the chamber type (typically 1.75" for Type 30) is a defect. Look for cracked chambers, missing clamps, and audible air leaks at the chamber or hose.
Tug-test forward in low gear against trailer brakes. Crawl under and confirm the jaws are closed around the kingpin with no gap between the trailer plate and the fifth wheel. Release handle should be fully seated; safety latch engaged.
Trailer and Load
Set trailer parking brake, release tractor brake, and tug forward gently. Trailer must hold. Then reverse: set tractor parking brake, release trailer, tug. Both tests must pass before leaving the yard.
Count straps, chains, or load bars against the working load limit needed for the cargo weight. For flatbed, edge protection on sharp corners; for van, load braced against forward shift. Verify seal number matches the BOL for sealed loads.
For refrigerated loads only. Verify set point matches the rate confirmation, return-air temp is within tolerance of set point, and reefer fuel is sufficient for the run plus a 2-hour buffer. Pre-cool an empty trailer at least 30 minutes before live load.
Mark any defect that affects safe operation. If a defect is found, the next step routes you to shop coordination before departure. "No defects" is acceptable only when the walk-around actually found none — copy-paste "no defects" certifications destroy litigation defense.
Defect Handoff and Departure
Photograph each defect from two angles, write a plain-language description on the DVIR, and open a shop ticket in Fleetio (or the carrier's maintenance system). Do not depart on a defect that affects safe operation until the shop signs off.
Sign the DVIR in Motive, Samsara, or the carrier's ELD platform. Defects flagged "affects safe operation" lock the unit until the shop certifies repair. Driver retains a copy on the unit per Part 396.11(c).
Dispatcher reviews BOL, pickup and delivery numbers, appointment windows, and any hazmat or oversize permits. Driver acknowledges rate confirmation and any special instructions before rolling.
Post-Trip and DVIR
Upload Comdata, EFS, or Pilot/Loves receipts to the TMS so jurisdiction-by-jurisdiction gallons are captured for the next IFTA quarterly filing. Receipts missing the state of purchase are rejected at IFTA audit.
Upload signed BOL/POD with consignee signature, count, and any exceptions noted. Record arrival and departure times at each stop — detention beyond the customer's free time is uninvoiceable without driver-recorded timestamps.
Required by Part 396.11 at the end of each driving day on each vehicle operated. Note any defect that developed during the run; the next driver cannot dispatch the unit until the shop or driver certifies it safe to operate.
Weekly Preventive Maintenance
Top off diesel exhaust fluid; low DEF triggers engine derate. Review parked-regen history in the dash or telematics; frequent regens may indicate DPF, EGR, or sensor issues that the shop should investigate before the next OOS-level fault.
Part 396.17 requires an annual inspection on every CMV; the sticker on the unit shows expiration month/year. A unit operated past expiration is OOS at any roadside inspection. Schedule the re-inspection 30 days before the sticker expires.
Use this template in Manifestly
- Commercial Driver's License (CDL) Checklist
- Post-Trip Vehicle Inspection Checklist
- Route Planning and Optimization Checklist
- Driver Incident Reporting Checklist
- Hours of Service Compliance Audit
- Sustainable Fleet Operations Checklist
- Fleet Allocation and Utilization Review
- Emergency Equipment Inspection Checklist
- FMCSA Compliance Checklist
- Fleet Vehicle Condition Checklist
- Hazardous Cargo Handling Checklist
- Motor Carrier TSA Security Compliance Checklist
- Transportation Risk Assessment Checklist
- Accident Investigation Checklist
- Hazardous Materials Checklist
- Vehicle Cleanliness and Detail Checklist
- Driver Pre-Trip Inspection Checklist
- Carrier Risk Management Checklist
- Driver Qualification File Audit Checklist
- Vehicle Inspection Checklist
- Equipment Inventory Audit
- Hazardous Materials Transportation Checklist
- Cargo Securement Checklist
- Vehicle Maintenance Schedule Checklist
- Loading Dock Safety Checklist
- Driver Onboarding Checklist
- Bill of Lading Review Checklist
- Oversized Load Preparation Checklist
- Temperature-Controlled Cargo Checklist
- International Fuel Tax Agreement (IFTA) Quarterly Filing Checklist
- EPA Regulations Compliance Checklist
- Hazmat Transportation Compliance Checklist
- Carrier Selection and Evaluation Checklist
- Air Transport Security Regulations Checklist
- Freight Billing and Auditing Checklist
- Insurance Coverage Evaluation Checklist
- Freight Tender and Carrier RFP Checklist
- Motor Carrier Health and Safety Policy Review
- Driver Training and Development Checklist
- Crisis Management Plan Checklist
- Driver Offboarding Checklist
- Cargo Theft Prevention Checklist
- Fleet Telematics / ELD Implementation Checklist
- Workplace Diversity and Inclusion Checklist
- Driver Benefits Administration Checklist
- Transportation Management System (TMS) Evaluation Checklist
- Electronic Logging Device (ELD) Compliance Checklist
- HR Compliance Audit Checklist for Motor Carriers
- Fleet ELD and Telematics Upgrade
- Fleet Operations Data Analysis and Reporting
- Motor Carrier Cybersecurity Protocol Checklist
- Driver Onboarding Checklist
- Driver Payroll & Settlement Processing
- Fleet Modernization Initiative Checklist
- Fueling Checklist
- Delivery Checklist
- Motor Carrier Security Checklist
- Post-Trip Inspection Checklist
- Fleet Management Checklist
- Tractor and Trailer Preventive Maintenance Inspection
- DOT Substance Abuse Testing Compliance Checklist
- Cargo Weight and Balance Checklist
- Freight Inspection Checklist
- Pre-Trip Vehicle Inspection Checklist
- Driver Training Program Checklist
- DOT Compliance Checklist
- Customs and Border Protection (CBP) Compliance Checklist
- Department of Transportation (DOT) Audit Checklist
- Driver Performance Evaluation Checklist
- Motor Carrier Incident Response Plan Checklist
- Truckload Shipment Dispatch and Delivery Checklist
- Business Continuity Planning Checklist
- Driver Training Checklist
- Driver Performance Review and Feedback Checklist
- Mobile Application Deployment Checklist
- Transportation Cost Analysis Checklist
- Vehicle Repair and Maintenance Checklist
Ready to take control of your recurring tasks?
Start Free 14-Day TrialUse Slack? Sign up with one click
