Weekly Inventory Management Checklist
Weekly inventory count and reorder workflow for a full-service restaurant or bar. The chef or GM runs this with line and bar leads to reconcile theoretical vs. actual usage, flag variance, and cut purchase orders against par.
Pre-Count Preparation
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Pull last week's count sheet from R365
Export last week's ending inventory from MarginEdge or Restaurant365 as the count sheet for this week. Confirm units of measure match how the line actually counts (case vs. each, lb vs. oz) — mismatches are the most common source of variance noise.
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Reconcile the week's invoices in MarginEdge
Verify every Sysco, US Foods, PFG, and Restaurant Depot invoice from the week has been received and coded. Missing invoices throw theoretical food cost off and make variance unreadable.
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Stage count sheets by station
Print or load tablet sheets split by walk-in, freezer, dry storage, bar, and beer cooler. Assign each section to a counter — sous covers BOH, bar manager covers bar, GM spot-checks high-value categories.
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Confirm walk-in and freezer temps before counting
Walk-in must read 41°F or below; freezer 0°F or below. Log readings in the temp book. If a unit is out of range, pull the affected TCS items before counting so they aren't booked into next week's usable inventory.
Collects list
Cooler Pull and Hold for Out-of-Range Unit
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Quarantine TCS items from the affected unit
Pull all time/temperature control for safety items (proteins, dairy, cut produce, cooked starch). Apply the 4-hour rule to anything that may have been in the danger zone; document discard weight for the waste log.
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File a refrigeration service ticket
Call the refrigeration vendor and log the ticket number in the maintenance binder. Until the unit reads in range twice consecutively, do not restock that section.
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BOH Count
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Count proteins and high-value items first
Start with beef, seafood, and specialty items — these drive 60-70% of food cost variance. Weigh partial cases on the scale rather than estimating; eyeballed weights are the single biggest source of theoretical-vs-actual gap.
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Count walk-in produce, dairy, and prep
Work shelf-by-shelf in FIFO order so date-pulled items get caught. Count in-house prep (stocks, sauces, cut veg) at recipe yield, not bulk weight, so it ties back to plate cost.
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Count freezer and dry storage
Note partial cases of frozen proteins and bread. In dry storage, watch for pest evidence (droppings, gnaw marks, webbing) and flag for the pest log if found.
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Log waste and 86s for the week
Reconcile the daily waste sheet against the count. Items that ran 86 mid-shift but aren't in the waste log are usually a portioning or theft signal worth digging into.
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Bar Count
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Tenth-out open liquor bottles
Count open bottles to the tenth (0.1, 0.2, etc.) by sight or with a bottle scale. Well brands, call brands, and premium each get counted separately so pour cost can be calculated by tier.
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Count kegs, draft lines, and bottled beer
Weigh partial kegs on the keg scale and subtract tare. Note any line-cleaning loss from the week — that pour goes into variance, not theft.
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Count wine BTG and bottle list
For BTG, tenth-out open bottles same as liquor. Bottle list gets a full count against the wine spreadsheet — high-value bottles (>$100 retail) get a second counter sign-off.
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Variance Review
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Enter counts into MarginEdge or R365
Submit the count to push usage into the period close. Confirm the system pulled the latest invoices and POS sales — without those, the variance report is meaningless.
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Pull the variance report and flag outliers
Compare theoretical vs. actual usage by item. Anything over a 3% variance on a high-volume item or $50 absolute dollars on any item gets investigated — recipe miscoding, portioning drift, or theft are the usual culprits.
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Document the variance investigation
For any item flagged in the variance report, write the suspected cause and corrective action. Log everything in one place so multi-week patterns surface — single-week variance is noise; recurring variance on the same SKU is signal.
Deep-Dive Variance Investigation
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Recount high-variance items with a second counter
Have a different team member recount the top 5 variance items. Half of all over-5% variances resolve on the recount because the original count had unit-of-measure errors.
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Pull POS comp and void reports
In Toast or Square, run comp and void reports by employee for the count week. Disproportionate voids on items showing variance is the standard theft pattern — flag for the GM to review with the employee.
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Review portion sizes on the line
Sous chef weighs five plates of each high-variance item against the recipe spec. Drift of 0.5 oz on a steak across 200 covers wipes out the entire margin on that dish.
Ordering
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Build the Sysco and produce orders against par
Order to par minus on-hand, adjusted for the week's forecasted covers. Check the reservations book in Resy or OpenTable and any private events on the books — large parties shift produce and protein needs significantly.
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Build the liquor and beer orders
Bar manager builds the order against bar par and the cocktail menu's depletion rate. Flag any ABC-controlled items that need pre-order lead time so they don't run 86 over the weekend.
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Submit POs and confirm delivery windows
Send POs through the distributor portal or rep. Schedule deliveries between 8am-11am or other slow windows so receiving doesn't collide with prep or service.
Close-Out and Sign-Off
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Update pars based on this week's depletion
If an item ran 86 mid-week or sat unused, adjust par up or down for next week. Stale pars set 6 months ago are a quiet driver of overstock and waste.
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GM sign-off on the weekly inventory report
GM reviews food cost percentage, prime cost, and variance summary. Sign-off attaches accountability to the number — without it, food cost drifts week-over-week with no one owning the result.
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